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Uncoiling-Leveling-Laser Cutting Metal Sheet Fabrication Automatic Production Line


1.Including coil material rack, uncoiling and leveling device, laser machine bed, material receiving platform, automatic blade rotating assembly

2.Provide corresponding technical solutions free of charge according to the weight, width, plate material and thickness of the steel coil

3.Cutting efficiency is higher, reducing the time of loading the plate, and only need to pick up the waste, which is 50% more efficient

4.Reduce labor intensity. No need to cut materials to size or lift boards manually

5.Improve the efficiency of sheet material use, realize cutting as much as needed, and avoid the disadvantage of needing to make compensation after each sheet is cut

6.It can realize one system control, automatic sorting and processing, and manual and automatic integration. The operation is simple and easy to use, which is more user-friendly than ordinary machines that need to import graphics every time.


  • Main Technical Parameters
  • Main configration
  • More Products
  • Inquiry
Main Technical Parameters

Equipment parameters

 

Raw materials

Cold rolled sheet, galvanized sheet, stainless steel

2

Plate thickness

0.5mm ~ 2.0mm

3

Plate width

1000mm~1500mm

4

Weight per roll

≤10T

5

Inside diameter of roll

Ø508mm-Ø630mm

6

Outer diameter of roll

Ø1000 ~ Ø1600mm

 

Finished product parameters

1

Surface quality

The surface of the strip is flat and does not add any processing defects;

2

Leveling accuracy

±1mm / m2

3

Diagonal accuracy

≤1mm/2000mm

 

Unit Parameters

1

Belt speed

5m/min

2

Line speed of the unit

Straightening machine line speed 0~12m/min (adjustable)

3

Running Elevation

+800mm

6

Running direction

(Subject to final plant process layout)

 

Working conditions for equipment use

  1

Power conditions

3φ alternating current, 400V±5%,50Hz±2%

  2

Air source (compressed air)

Pressure: 0.5~0.6MPa    Displacement: 0.6m3/min 

  3

water source

No special requirements

 

Equipment Painting

  1

Mainframe Paint Color

Standard

  2

Mobile, security and other components

Configuration according to primary color (yellow/orange)

  3

Electrical cabinets, operating consoles, fuel tanks

Standard

 

Equipment Main Configuration

No.

Category

Name

Origin and Brand

Quantity

1

Laser

Fiber laser

Shenzhen Chuangxin 6000W

1

2

laser head

Fiber laser cutting head

Shanghai Jiaqiang

1

3

Cooling system

Water cooler

Wuhan Hanli

1

4

 

 

 

 

CNC system

 

 

 

 

Motion control system

Shanghai Weihong

1

Servo Motion System

Shenzhen Weichuang

4

Reduction gear

Japan Beto

3

Electrical Components

Schneider, France

1

Pneumatic Components

Anwuochi, Germany/Yadek, Taiwan

1

5

 

 

 

 

 

Machine body

 

 

 

 

 

Operating table

Cantilever type

1

Guide rail

Taiwan Heqing

1

Slider

Taiwan Heqing

10

Rack and pinion

Taiwan Kotai

1

Bed

Welding and aging treatment of square tube

1

Smoke exhaust

Smoke duct

1

6

 

 

 

Auxiliary facilities

 

 

 

Material rack

10T hydraulic material rack

1

Leveling machine

15-roller precision leveling machine

1

Splicing machine

Roller splicing table / belt plate splicing platform

1

Air compressor

1.6Mpa air compressor specialized for laser

1

 

Working environment requirements

Item

Name

Requirements

Remarks

Power supply

 

 

Total installed capacity Voltage

≤50KVA  380V/220V±5%

Recommended to use 100kva capacity power supply Other areas must be installed with automatic voltage and current stabilizers.

Grounding resistance

≤4 ohm

There should be no strong electromagnetic signal interference near the installation equipment. Avoid radio transmitting stations or relay stations around the installation site.

Water

Water cooler water

Must use purified, deionized or distilled waterGases

Gas

Oxygen, Nitrogen

Purity > 99.5%

Parameters vary according to material processing

Air compressor

Pressure ≥1.6mpa

Work Environment

 

 

 

Temperature

5-40 degrees

Humidity

≤80%, no condensation

Foundation

Amplitude <50um, amplitude acceleration <0.05g; no large stamping vibration equipment nearby.     

If the source of vibration need to do anti-vibration trench

Equipment space requirements to ensure that no smoke and dust, to avoid metal polishing and grinding and other dusty working environment, and must be installed anti-static flooring, connecting shielded wire

Main configration

Hydraulic cantilever uncoiler

7f99b6ff43ef39aa907b2c823d3ee970.jpg

Type: cantilever type, with side hydraulic auxiliary support, hydraulic expansion and contraction.

Function: The unwinder is used to open the coil and establish synchronous residual material with the leveling machine.

Structure: Roller type, with guide column screw structure, hand wheel adjustment.

Body and base: welded structure, heat aging treatment.

Material of main shaft: 40Cr, quenched and tempered

Four-stage leveling machine

5f2973ed264042f32c6079c947fb2c58.jpg Equipment used to level uneven steel plates. The leveling machine adopts a single-layer roller structure. Each leveling roller is fine-turned, tempered, chrome-plated, and ground to ensure surface hardness and finish, and to achieve the best leveling effect. The single machine can move forward and reverse. After leveling, it is directly connected to the coating mechanism to complete the coating of the steel plate to protect the plate surface from scratches.

Servo feeding mechanism

97dc875c38cda048a33c35e8fa5836f6.jpg Used to measure the length of the steel strip and feed back the data to control the laser to cut the plate. The unit adopts a fixed length system. The human-machine interface directly inputs the required plate length and has a digital display. The quantitative quantity of the plate is automatically controlled by the counter.

Laser cutting machine

9ad7708bcc307ed15dbfbd24e52b109.jpg The overall welded structure is rough-machined after annealing to eliminate internal stress, and fine-machined after secondary vibration aging treatment. There is a smoke extraction port under the bed, and smoke is extracted through the smoke exhaust pipe, which can easily discharge the smoke and dust generated during the cutting process to the outdoors. Gantry structure. High-precision rack and pinion double-sided drive. High-torque French imported flange output reducer.

Other components

7ec252625d480d6ab40c8acc74fbd81e.jpg 0ebe259d6b8c1ade4a0ec0a057da3362.jpg df4027e5e9c20186d7279154e8b88263(1).jpg

Hydraulic and pneumatic system

Hydraulic station and hydraulic pipeline.Pneumatic system. An integrated pump station is used to provide hydraulic power to each cylinder, and is equipped with corresponding overflow valves, pressure gauges, pressure regulating valves, check valves, solenoid valves, etc.

Water cooling system

Can realize dual temperature and dual control. Two water circuits cool two core positions respectively. The temperature of the refrigeration unit is displayed on a digital meter. When the water temperature exceeds the specified temperature, the refrigeration unit will automatically cool. When the water temperature is lower than the specified temperature, the refrigeration unit will automatically stop cooling.

CNC control system

Equipped with AutoCAD, CorelDraw and other professional drawing software.Specially developed for CNC cutting machines, it is a drawing, programming and nesting software used on computers. The main functions include CAD drawing, the new version of CAM-DUCT duct decomposition software, DXF/DWG optimization processing, interactive nesting, automatic programming, cutting simulation verification and cost calculation.

Size

 

图片1.png

The 3015 model has an effective cutting stroke of 3 meters long * 1.5 meters wide, the total length of the machine occupies about 20 meters, and the width occupies about 5 meters.

 

Service Commitment

 

Pre-sale service:

According to the development needs of customers, from the point of view of the actual use of customers, to provide appropriate technical guidance and a full set of equipment information;

Solve the various problems raised by customers, from the technical feasibility considerations, for customers or to assist customers in the design and development of laser processing program;

Provide equipment display so that customers can visit the inspection, sampling, test machine and so on.

 

In-sale service:

The actual use of the customer's machine site inspection and analysis, according to the customer's site to assist users in planning and design of the site as well as water, electricity, gas arrangements for the equipment and so on;

Provide customers with a full set of equipment operation manuals, equipment operators to provide training to customers;

 

After-sales service:

In the user's use of the site, the customer's equipment operators for the actual operation of the processing, daily maintenance of equipment and safe use of the protection of the training to ensure that the user can master the equipment operating procedures and methods as soon as possible, and can independently use the equipment for production and processing;

The whole set of equipment in the user after installation and commissioning, since the date of training into the machine one year warranty period, the laser two years warranty period;

In the warranty period, the company will also assign customer service specialists to the user's equipment from time to time to carry out technical patrols on the work site, the equipment to do from time to time routine maintenance and inspection, to answer questions raised by the user.

 

Other matters

 

1、Project progress

Cycle time of about 45-60 working days, according to the contract cycle time to complete the design, manufacturing and acceptance of work and sent to the demand side.

 

2、Installation and commissioning

Equipment shipped to the demand side, 7-10 days of installation and commissioning cycle.

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