Uncoiling-Leveling-Laser Cutting Metal Sheet Fabrication Automatic Production Line

Equipment parameters

Equipment Main Configuration

Working environment requirements

Hydraulic cantilever uncoiler

Type: cantilever type, with side hydraulic auxiliary support, hydraulic expansion and contraction. Function: The unwinder is used to open the coil and establish synchronous residual material with the leveling machine. Structure: Roller type, with guide column screw structure, hand wheel adjustment. Body and base: welded structure, heat aging treatment. Material of main shaft: 40Cr, quenched and tempered

Four-stage leveling machine

Equipment used to level uneven steel plates. The leveling machine adopts a single-layer roller structure. Each leveling roller is fine-turned, tempered, chrome-plated, and ground to ensure surface hardness and finish, and to achieve the best leveling effect. The single machine can move forward and reverse. After leveling, it is directly connected to the coating mechanism to complete the coating of the steel plate to protect the plate surface from scratches.

Servo feeding mechanism

Used to measure the length of the steel strip and feed back the data to control the laser to cut the plate. The unit adopts a fixed length system. The human-machine interface directly inputs the required plate length and has a digital display. The quantitative quantity of the plate is automatically controlled by the counter.

Laser cutting machine

The overall welded structure is rough-machined after annealing to eliminate internal stress, and fine-machined after secondary vibration aging treatment. There is a smoke extraction port under the bed, and smoke is extracted through the smoke exhaust pipe, which can easily discharge the smoke and dust generated during the cutting process to the outdoors. Gantry structure. High-precision rack and pinion double-sided drive. High-torque French imported flange output reducer.

Other components

Hydraulic and pneumatic system Hydraulic station and hydraulic pipeline.Pneumatic system. An integrated pump station is used to provide hydraulic power to each cylinder, and is equipped with corresponding overflow valves, pressure gauges, pressure regulating valves, check valves, solenoid valves, etc.	Water cooling system Can realize dual temperature and dual control. Two water circuits cool two core positions respectively. The temperature of the refrigeration unit is displayed on a digital meter. When the water temperature exceeds the specified temperature, the refrigeration unit will automatically cool. When the water temperature is lower than the specified temperature, the refrigeration unit will automatically stop cooling.	CNC control system Equipped with AutoCAD, CorelDraw and other professional drawing software.Specially developed for CNC cutting machines, it is a drawing, programming and nesting software used on computers. The main functions include CAD drawing, the new version of CAM-DUCT duct decomposition software, DXF/DWG optimization processing, interactive nesting, automatic programming, cutting simulation verification and cost calculation.

Size

The 3015 model has an effective cutting stroke of 3 meters long * 1.5 meters wide, the total length of the machine occupies about 20 meters, and the width occupies about 5 meters.

Service Commitment

Pre-sale service:

According to the development needs of customers, from the point of view of the actual use of customers, to provide appropriate technical guidance and a full set of equipment information;

Solve the various problems raised by customers, from the technical feasibility considerations, for customers or to assist customers in the design and development of laser processing program;

Provide equipment display so that customers can visit the inspection, sampling, test machine and so on.

In-sale service:

The actual use of the customer's machine site inspection and analysis, according to the customer's site to assist users in planning and design of the site as well as water, electricity, gas arrangements for the equipment and so on;

Provide customers with a full set of equipment operation manuals, equipment operators to provide training to customers;

After-sales service:

In the user's use of the site, the customer's equipment operators for the actual operation of the processing, daily maintenance of equipment and safe use of the protection of the training to ensure that the user can master the equipment operating procedures and methods as soon as possible, and can independently use the equipment for production and processing;

The whole set of equipment in the user after installation and commissioning, since the date of training into the machine one year warranty period, the laser two years warranty period;

In the warranty period, the company will also assign customer service specialists to the user's equipment from time to time to carry out technical patrols on the work site, the equipment to do from time to time routine maintenance and inspection, to answer questions raised by the user.

Other matters

1、Project progress

Cycle time of about 45-60 working days, according to the contract cycle time to complete the design, manufacturing and acceptance of work and sent to the demand side.

2、Installation and commissioning

Equipment shipped to the demand side, 7-10 days of installation and commissioning cycle.